Moldex3D 2025 Features Introduction

Moldex3D 2025 is the latest version of the leading CAE software for plastic injection molding simulation, offering advanced tools to optimize product design, predict manufacturing defects, and enhance production efficiency. Below is an overview of its key features:

Enhanced Simulation Accuracy

  • Improved predictions for warpage, cavity pressure, and compressible flow, particularly for ultra-thin parts and hot runners.

  • Precise defect forecasting, including short shots, weld lines, and sink marks, ensuring reliable simulation results.

AI and Automation

  • AI Optimization Wizard: Provides intelligent parameter recommendations to streamline the simulation process.

  • Gate Design Discovery: Automatically suggests optimal gate positions for efficient molding.

  • Mold Design Discovery: Estimates injection pressure and clamping force, reducing design iterations.

  • iSLM – Auto Launch: Enables one-click project setup and analysis, enhancing workflow efficiency.

Integration with Other Tools

  • Seamless integration with Ansys Zemax for optical analysis, allowing export of injection molding results to evaluate optical performance.

  • Supports mainstream CAD systems (e.g., Creo, NX, SOLIDWORKS) and FEA software (e.g., Abaqus, ANSYS, LS-DYNA) for comprehensive design workflows.

User Experience Improvements

  • Real-time interactive DOE (Design of Experiment) predictions for faster decision-making.

  • Customizable verification templates and standardized CAE report generation for professional outputs.

  • File size optimization (up to 66% reduction) and enhanced visualization for fiber results and 3D flake rendering, improving usability.

Moldex3D 2025 Process Support

  • Expanded support for injection molding, compression molding, and resin transfer molding (RTM).

  • Enhanced IC packaging simulations, addressing issues like wire sweep and die shift for microchip applications.

Intelligent Manufacturing

  • Integration with injection molding machines (e.g., FANUC, SUMITOMO, ENGEL) to bridge simulation and production, minimizing mold tryout time.

  • Molding Window Advisor: Assists in setting optimal molding conditions for consistent quality.

Cloud and Material Support

  • Cloud-based services like Moldiverse (MHC Material Cloud, iMolding Hub) for collaborative workflows.

  • Comprehensive material database with over 8,000 data points for accurate simulation inputs.

Moldex3D 2025 R2
Moldex3D 2025 R2 CRACK