AnyCasting 7.0: Metal Casting Simulation Software

AnyCasting 7.0 is the latest major release of the advanced casting simulation software, released globally on December 16, 2025 . It features a redesigned user interface, improved solver performance, and breakthrough physics models for spraying and gray cast iron processes. The software premiered at EUROGUSS 2026 in Nuremberg (January 13-15, 2026), where it was praised as “redefining the workflow of metal casting simulation” .

Key New Features in 7.0

UI/UX Redesign

  • Streamlined Workflow: New interface minimizes repetitive tasks and reduces setup errors

  • Reduced Learning Curve: Intuitive layout enables beginners to perform accurate simulations faster

  • Reliability Focus: Minimizes setup errors while improving solver performance

Breakthrough Process Simulations

Process New Capability
Spraying (Die Casting) Dynamic nozzle tracking with real-time heat transfer calculation for coating distribution and temperature changes during spray/movement
Gray Cast Iron Improved phase fraction prediction model; enhanced hardness (mechanical property) simulation algorithm validated with experimental data
Shot Chamber Enhanced heat transfer precision for plunger tip and biscuit regions to address casting defects

Performance & Usability

  • Mesh Generation: 40% faster mesh generation speed with improved quality for complex models

  • Result Visualization: Enhanced display of die sticking sensitivity for clearer defect identification

  • Material Database: New alloy material parameters added for diverse industry needs

  • Video Export: Slow-motion playback support for detailed process analysis

Core Capabilities

Module Function
Filling Analysis Mold filling simulation to predict flow patterns and air entrapment
Solidification Analysis Thermal analysis to predict shrinkage porosity and hot spots
Stress Analysis Thermal stress and deformation prediction
Microstructure Prediction Phase fraction and hardness prediction for iron castings
AnyCasting 7.0
AnyCasting 7.0