SOLIDCast 2025: Virtual Foundry Technology for Casting Excellence

SOLIDCast 2025 is the latest version of the comprehensive simulation software designed specifically for foundries and casting engineers. It uses advanced computational modeling to predict the behavior of molten metal during the casting process, allowing users to virtually design, test, and optimize their casting methods before ever creating a physical mold.

Key Features & Capabilities

1. Comprehensive Casting Process Simulation

  • Solidification & Shrinkage Analysis: Accurately predict the location and severity of shrinkage porosity and microporosity defects.

  • Full Mold Filling: Model the complete flow of molten metal through the gating system and mold cavity to identify potential issues like mistruns, cold shuts, and air entrapment.

2. Powerful Thermal & Computational Analysis

  • Heat Transfer Modeling: Simulates the cooling of the casting and mold over time, which is critical for predicting soundness and microstructure.

  • Integrated Databases: Includes extensive databases of material properties for metals, sands, and other mold materials for high simulation accuracy.

3. Foundry-Focused Optimization Tools

  • Riser & Gating Design: Evaluate and optimize the efficiency of feeder (riser) and gating systems to improve yield and reduce scrap.

  • Cycle Time Prediction: Estimate cycle times for permanent mold and die casting processes to improve production planning.

4. Enhancements in the 2025 Release
The 2025 version builds on the software’s legacy with key updates:

  • Improved Solver Performance: Faster calculation times for more rapid design iteration.

  • Enhanced User Interface: A more streamlined and intuitive workflow for setting up and analyzing simulations.

  • Expanded Material Libraries: Updated with new alloy and mold material data.