QForm 11.2 | Metal Forming Process Simulation Software

QForm 11.2: Process Simulation for Metal Forming

QForm 11.2 is a major release of the powerful and user-friendly software for the simulation of metal forming processes. It provides forging plants, die makers, and engineers with a virtual environment to accurately model processes like hot and cold forging, extrusion, and rolling, enabling them to optimize tool design, predict defects, and improve production efficiency.

Key Features & Capabilities

1. Accurate Process Simulation

  • Robust Solver Technology: Accurately simulates complex metal flow, heat transfer, die stress, and microstructure evolution during forming.

  • Intuitive Setup: User-friendly interface and automated features streamline the model setup process, even for complex multi-stage operations.

2. Defect Prediction & Analysis

  • Filling & Defect Analysis: Predicts and visualizes potential defects such as underfills, folds (lapping), and excessive material flash.

  • Die Stress & Wear: Analyzes stress distribution and potential failure points in dies and tools, helping to extend tool life.

  • Grain Structure Prediction: Models the evolution of the metal’s grain structure, which is critical for predicting final mechanical properties.

3. Optimization & Cost Reduction

  • Die Design Optimization: Test and validate different die designs and process parameters virtually to achieve optimal part quality before manufacturing physical tools.

  • Material Savings: Optimize preform (billet) design to reduce material waste and improve yield.

4. Enhancements in Version 11.2
This version introduces significant improvements:

  • Improved Solver Accuracy & Speed: Enhanced algorithms for faster computation times and more precise results, especially for complex 3D simulations.

  • Advanced Modeling Capabilities: New and improved features for simulating specific processes like ring rolling and complex multi-stage operations.

  • Usability & Workflow Upgrades: A more streamlined user interface and better integration of pre- and post-processing steps.